PD1000 – Super Heavy Duty Stop
Capable of stopping up to 7 tons!
The Kentucky Gauge PD1000 can stop the heaviest loads that you can throw at it. The double Auto-brake, located directly on the moving carrier, consists of two pneumatic clamp cylinders for maximum braking force. With its pneumatic retract and gauge arm lift, the PD1000 is designed for high productivity steel applications. The massive gauge arm comes standard with integrated stroke stop system to slow down and stop the driven conveyor.
Ready to put Kentucky Gauge to work for you?
Key Features
5-Micron Linear Encoder – Non-Contact and Wear-Free
Our linear encoders boast a resolution of 0.005mm, allowing you to achieve unparalleled length accuracies. The non-contact nature of these encoders ensures high-accuracy measurements for a lifetime.
Unlike rotary encoders, there are no moving parts. All the mechanical components found in rotary encoders (flange, shaft, bearings, etc.) are not needed, which eliminates mechanical failures.
Rack and Pinion Drive – Rugged and Reliable
Unlike belt drive systems, our rack and pinion drive isn’t prone to wear or fatigue. Moreover, we’re not limited by the belt length. We can build the PD1000 to measure ANY LENGTH that you require.
Fully Programmable with I/O's for any Equipment or Tool
Our controllers are fully programmable to do exactly what you need them to do. The controllers are simple to program at the keypad without requiring specialized training. If you require nesting and optimization, programs can be optimized using Excel and downloaded to the controllers using our supplied software.
We also include a free-standing controller stand that allows you to place the controller where it’s most convenient for your operators.
Customized to Fit Your Needs
The PD1000 system is not your standard heavy duty stop system. These are built per the application requirements.
You tell us what you need and dedicated production team will make it happen.
Specifications
Resolution LCD controller with fractional display available on request. | 0.001″, 0.01mm, 1/64″ (on request) |
Encoder Accuracy Non-contact and wear-free magnetic linear encoder. | ± 0.0005″ |
System Repeatability Overall system accuracy varies based on system length. | ± 0.001″ / 0.01mm |
Travel Speed For smooth and accurate positioning, our motor drive incorporates acceleration and deceleration speed ramps, which can affect overall speed when pushing heavy weights | 12″ / sec |
Program Memory Additional programs can be stored on a PC and downloaded to our controllers using our DAVe software. | 3000 individual positions |
Arm Length Additional sizes available on request. | 36″ |
Steel Faceplate Additional sizes available on request. | 6″ tall x 12″ wide |
System Length Overall system length is equal to the measuring length plus approximately 36″. | +36″ |
Measuring Range Unlike our competitors, we’re not limited to a few standard sizes. We can build our systems to ANY length that you require. | Unlimited |
Photo Gallery
Video Gallery
For additional videos, visit our YouTube Channel.
Manuals / Downloads
Due to the large selection of customization options, manuals are provided as general guidelines only. Supplemental material is provided for customized features.
Add-ons
PypeServer Lyte Tablet Package
Turnkey tablet addon package with 1 year of PypeServer Lyte.
Barcode Scanner
The barcode scanner allows the operator to scan a barcode to set the desired position/measurement for the stop arm.
Powered Roller Conveyors
We offer various roller conveyor options, including widths, heights, weight capacities, and roller options. Contact us for more info.